ISS OIL MILL
Boiler no.1 service program
Month : Jan 2012
SCHEDULE OF BOILER NO.1 OVERHAULE
Date
|
Activities
|
PIC
|
Remarks
|
28.01.2012
|
1. Run Boiler No.2
2. Cool down boiler no.1
|
Boiler
| |
29.01.2012
|
1. Blank off Main steam line boiler no.1
2. Drain off Boiler no.1
3. Open manhole to ventilate for 24 hours.
|
Workshop
Boiler
Boiler
| |
30.01.2012
|
1. Dismantle baffle plate & Boiler Fitting
And soot blower.
2. Dismantle headers casing, clean furnace
Chimney.
3. Clean down comer tubes, gas side (furnace)
|
Workshop
Boiler
Process
|
To complete by 9.02.2012
|
31.01.2012
|
1. Dismantle headers hand holes
2. Commence cleaning furnace & brick wall
3. Servicing boiler fittings
4. Commence cleaning tube, steam drum side. (40 tubes/day)
|
Boiler
Process
Workshop
process
|
To complete by 25.2.2012
To complete by 14.2.2012
|
11.02.2012
|
1. Replace worn out dust collector cone
2. Check and rearrange fire grates.
|
Workshop
Boiler
| |
14.2.2012
|
1. Commence cleaning tubes and mud drum (40 tubes/day)
|
process
|
To complete by 26.2.2012
|
15.2.2012
|
1. Touch up furnace wall
|
Boiler
|
PIC
Tube Cleaning
Shift A
1. Budi Jupri & Asrill
Shift B
1. Abdul & Suhaimi
Boiler
1. Hassan Yaji, Asry & Firman
Furnace
1. Hasnudin, jamaludin, khairul.N, Roslan,Musalim & Sabri.
Workshop
1. Diaman, Asmadi & saripuddin
|
16.2.2012
|
2. Cleaning tube band area and baffle plates
3. Continue cleaning bottom and front headers.
|
Boiler
Boiler
| |
17.2.2012
|
1. Clean ash pit and repair brickworks.
|
Boiler
| |
29.2.2012
|
1. Inspection by Machinery Inspector
|
JKKPj
| |
1.3.2012
|
1. Assemble steam separator plates and holes cap to headers.
2. Assemble boiler fittings and blank safety valve seat.
|
Boiler
Workshop
| |
2.2.2012
|
HT boiler no.1
|
Boiler
| |
3.2.2012
|
1. Remove blank at main steam line
2. Start slow firing
|
Workshop
Boiler
|
Others
1. To identify number of dust cone need to be replace and order(Iss)
2. Inspect condition of furnace bricks and wall for repair if necessary (Iss)
3. Instrument calibration after inspection.
4. Safety valve no.1 seat need to be replace. (store)
5. To remark at CEMS system Boiler under service (Office)
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