Thursday, August 16, 2012

How to reduce press fibre oil loss.

Limit set for press fibre oil loss are below 3.5 OLWB. Actualy the process of reducing oil loss in press fibre start from sterilizing and digestion.

But for now i only will cover on digester and press.

1. Ensure digester bottom plate are functioning well. Try to use 6-8mm holes. Taped holes will easily choke. Total area of perforated holes shall more than 14,000 mm square.

2. Sufficient area of pipe size to harvest oil from bottom plate, use 2 point of 4" pipes as per photo.

3. Tape 1" steam line before digester insulating steam valve to bottom plate pipe and shut bottom plate pipe valve to clean perforateds holes using steam.

4. If bottom plate are working well, digester amps shall be 45-50. If less it indicates digester are lubed.

5. Apply only 35-40bar for press cone pressure to prevent high broken kernel.

6. Digester side drainage at digester chute must work well.

5. Tape 1" pipe at top of digester discharge chute, use hot water with 90dc to flush oil from fibre and it will flow to side drainage.

6. Mantain clearance of digester arms at 2" to digester linear.

7. Digester redanden angle bar must work well to have proper digestion.

8. Ensure press cages consist of 19,000 or more holes.

9. Digester level mantain at 3/4 full and been feed continuesly.

10. Right instalation and rotation of digester arms.

After implimented all as above press worm screw can be mantained up to 1,300 hrs.




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